Prefabricated Softwall Cleanrooms | ISO 7 Class 10,000 | 6x8
Prefabricated Softwall Cleanrooms - Vinyl Curtains - 6x8x8H - ISO 7 Class 10,000 - (2) Filters - (1) Light CAP-577F-WR-6x8x8H-E6-SC2-LBF2-PW-G161
The prefabricated softwall cleanrooms are cost-effective, providing a quality particulate control enclosure. The cleanrooms typically operates as a positive pressure enclosures but can also be used as negative pressure containment areas to HEPA filter all the outgoing room air.
The light weight, easy to assemble sections have a maximum size of 12 feet x 12 feet with a leg on each corner. Larger units can be constructed by simply attaching on standard room components to create one continuous room with support legs on an 12'x12' pattern. A 24 ft x 24 ft room would have one center post. The rooms can be expanded or reduced in size without taking the entire cleanroom down. This feature makes it fast and easy to add sections or change the shape for other requirements. A number of smaller rooms can be combined for a large clean rooom project and later be changed back to smaller rooms and relocated. If a larger cleanroom is required without and center legs choose the Series CAP575 model.
PREFABRICATED SOFTWALL CLEANROOM GENERAL FEATURES
• 99.99% on 0.3 micron HEPA filters
• Aluminum frame HEPA filers
• LED lights
• Clear vinyl curtains
• 120 volt filters and lights
• White painted finish
The cleanrooms use the CAP117-424 (2x4) motorized ceiling HEPA filter, LED lights and blank ceiling panels in various quantities, depending on the size and class of cleanroom. The perimeter of the cleanroom is enclosed by a clear, polished-vinyl curtain. These are easily attached to the room by 3M Dual Lock (clean room Velcro type material). Optional styles and materials for hardwall sided rooms are also available. The rooms can be furnished with a prefab wiring kit for quick and easy connections of the filters and lights to a single electrical connection.
PREFABRICATED SOFTWALL CLEANROOM CONSTRUCTION
The portable cleanroom frame is constructed of high-strength 2"x2" tubular steel with a white baked-enamel finish. The tubes are bolted together to form the upper frame assembly to which the tubular steel support legs are attached. The frame is lightweight to allow the frame and components to be hand-lifted and assembled. One person can assemble the rooms, but it is easier to do with two people. The tubular steel frame is constructed to form the top surface which supports the filters, lights, and blank panels. Tee bar dividers attach to the frame between the filters, lights, and blank panels. The tee bars provide the mounting surface and hold the filters, lights, and blank panels in place.
PREFABRICATED SOFTWALL CLEANROOM CURTAINS
Standard cleanroom curtains are made of clear 40 mil flame retardant vinyl with 3M Dual Lock strips sewn in along the top for mounting. All standard curtain dimensions are 54 inches x 90 inches x 40 mil thick. To enter or exit the clean room, the curtains are simply spread apart at the seams. The curtains automatically reseal as the two halves come back together.
PREFABRICATED SOFTWALL CLEANROOM STRIP DOORS
The strip door consists of (8) 8 inch x 80 mil thick strips with 2 inch overlap on each side along the length. The strips doors are shipped assembled with mounting angle on top.
PREFABRICATED SOFTWALL CLEANROOM CEILING LIGHTS
Cleanroom uses flat panel LED lights. The cleanroom lights are set into the tee bar ceiling grid system. Gasketing provides the seal between the tee bar mounting surface and the light housing surface.
Lights and ON/OFF Light Switch
Ceiling lights will be on their own separate 20 amp max. electric circuit and will be controlled by a standard light switch(s). The ON/OFF switch is conveniently located on the clean room corner leg outside the curtain below the junction box.
PREFAFRICAED SOFTWALL CLEANROOM CEILING HEIGHT REQUIREMENTS
The standard inside cleanroom height is 8 feet. The HEPA filters, LED lights and blank ceiling panels sit on top of the 2"x2" tubular cleanroom frame. The actual clearance below the frame is 7'10". The tandard filter unit height is 14 inches. and a 2 inch minimum clearance space is required between the filter unit top and ceiling. Standard room heights are 7, 8, 9, 10, and 12 ft. Other clean room heights are available.
PREFABRICATED SOFTWALL CLEANROOM ANTEROOM OR GOWNING ROOM
Anterooms (to perform pre-clean room procedures) or gowning rooms are modular and can easily be added to the cleanroom. Mobility can be added to these rooms by adapting them with the caster option. The anterooms and gowning rooms can then be relocated to another location along the outside perimeter of the cleanroom for adaptation or modifications to manufacturing processes.
PREFABRICATED SOFTWALL CLEANROOM PREFAB ELECTRIC WIRING KIT
A prefab electric wiring kit is a cost-effective and time-saving option to conventional electrical wiring. It facilitates quick and easy “plug together” type electric connection of the lights and filter units by assembly personnel. The electrician simply connects power to a single point. The “plug together” male/female connectors included with your prefab wiring kit are Reloc brand connectors. They are designed to be repeatedly plugged and unplugged as necessary.
PREFABRICATED SOFTWALL CLEANROOM ELECTRIC JUNCTION BOX
The electrical junction box receives your building-supplied electric power source. It is located on the top horizontal beam near the outside corner of the cleanroom.
PREFABRICATED SOFTWALL CLEANROOM FILTER AND LIGHT CONNECTIONS
The “plug together” system consists of “Reloc” brand metal connectors and “Reloc” brand metal flex cables. The “plug together” system provides connection between the ceiling lights, filter units and junction box, and is UL listed.
PREFABRICATED SOFTWALL CLEANROOM FILTER UNITS
CAP117-424 filter units will also be on their own separate 20 amp max. electric circuit (2.8 RLA per filter unit). Each filter unit will have an electric junction box that has its own ON/OFF switch mounted to it. Filter units also have a 3-speed switch to designate low, medium, and high speeds. The filter unit ON/OFF switch is not exposed to the clean room ceiling interior. An adjacent ceiling panel can be removed to gain access to it if necessary. NOTE: Filter units and ceiling lights will not be on the same circuit.
PREFABRICATED SOFTWALL CLEANROOM SPEED CONTROL
The CAP117 fan filter unit (FFU) has a 3-speed switch located on the top of the unit. Low, medium, and high speeds are selectable. The switch can be moved to compensate for filter loading. If closer airflow adjusting is required, see option 1 or 2.
Manually adjustable variable speed control — located on top of the FFU. The speed is adjusted by turning a knob on top of the FFU.
Option 2 Automatic speed adjustment. This speed control has a built-in sensor that measures the airflow of the unit. Once set, it will maintain a constant velocity until the filters need to be changed — eliminating the need to manually increase filter speed.
PREFABRICATED SOFTWALL CLEANROOM ELECTRICAL ASSEMBLY
Electrical assembly is simplified because all connections can be completed with a continuous series of the “plug together” type cable segments and connectors. The electric power for each series of lights and filter units begin with a “plug together” cable connection being established at the clean room electrical junction box. This cable then continues on to connect any number in a series of lights or filter units within their circuit. NOTE: Set the lights and filter units in place. It is easiest to start closest to the clean room’s prefab kit included electric junction box plugging in any number in a series of light or filter circuits. Each ceiling light and filter unit has its own electrical junction box to which the cable connector is mounted. The cable is then connected to the connection on the electrical junction box to complete the electric power connection. The cables have “plug together” connectors attached on each end. These cables allow a series of connections to be made between any number of filter units or ceiling lights within their circuit. NOTE: Reloc cables also have a connector on one end that is a 2-in-1 connector. One of the 2-in-1 connections of this single connector establishes connection to the next light or filter in the series. The other connection of this single 2-in-1 connector connects to the receptacle connector of the light or filter unit and supplies power to them.
PREFABRICATED SOFTWALL CLEANROOM CLEANLINESS UPGRADE
The cleanroom ISO Class can be simply upgraded by removing a blank ceiling panel and replacing it with a motorized ceiling filter. The filter can be ordered with the prefab wiring cable and in most cases plugged into an exiting run of filter.
If the electrical juntion box circuit is at it's maximum another circuit would need to be installed.
PREFABRICATED SOFtWALL CLEANROOM FEATURES
• Free spans up to 12 feet wide without adding a support leg or hanging point.
• Modular bolt together design simplifies both initial assembly and future additions
• All frame components are painted in a durable and cleanroom approved flat white powder coated finish
• 2'x2' tubular steel legs - 14 gauge
• 2' x 4' tubular steel beams - 11 gauge
• Aluminum T-bars with polyurethane foam gasket from the 2'x4' ceiling grid
• 12 gauge steel suport gussets and 1/4 x 3/4 solid steel struts
• Transparent clear 40 mil flame retardant curtains attached to the frame with Dual Lock
• Adjustable steel leg leveling glides on each leg
• Modular design offers great flexibility
• Cleanroom ISO 7 Class 10,000
• Complete wth motorized ceiling HEPA filters, LED lights and prefab wiring kit. Requires only assembly and electric power connection
• Fast delivery: most units shipped from stock
PREFABRICATED SOFTWALL CLEANROOM DESIGN OPTIONS
• Casters with brakes
• Gown room - external additional or internal division
• Manual adjustable legs - 2 foot adjustment in 6 inch increments
• Low outgassing sealant and / or gasket
• Ionization system
• Magnehelic or minihelic pressure gage system
• Decorative shroud cover - painted steel or stainless steel
• Clear acrylic ceiling tile
SOFTWALL CLEANROOM CLASS OR CLEANLINESS LEVEL
• ISO 8 - Class 100,000 least clean
• ISO 7 - Class 10,000
• ISO 6 - Class 1,000
• ISO 5 - Class 100 Cleanest
QUICK SHIP ON PORTABLE CLEANROOMS
Model CAP-577 portable cleanroom parts are in stock and ship in 5-10 business days, after receipt of signed approval drawings.
Product Code: CAP-577F-WR-6x8x8H-E6-S8-SC2-LBF2-PW-G161 Prefabricated Softwall Cleanroom, 6'x8'x8'H, ISO 7 Class 10,000, (2) Motorized Ceiling Filters, (1) Light, 40mil Perimeter Curtains, 120V Prefab Wiring Kit, Blank Ceiling Panels. Includes: light switch and prefab wiring for filters and lights. Size: 74 1/2" x 98 1/2" x 96"H inside height - 112" overall height
For more options, visit our main Softwall Cleanrooms section.
TO ORDER SOFTWALL CLEANROOMS
To order a softwall cleanroom online, you can click above, call customer service at (303)752-0076 or email email@example.com
Shipping Instructions: The prefabricated softwall cleanroom price does not include freight. The cleanroom ships on a motor freight carrier and the cost of shipping will be added to your order. Customer service will call or email you after the order is placed to give you the option of shipping the cleanroom collect on your account. Indicate to customer service if your facility will require a liftgate or if you have a dock high receiving area. Please include delivery point of contact name and phone number.